The hottest logistics equipment and working positi

2022-08-09
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Logistics apparatus and working position apparatus in manufacturing industry

the management concept in manufacturing logistics depends on logistics apparatus and working position apparatus to implement concretely. Therefore, modern manufacturing enterprises have higher and higher requirements for logistics apparatus and working position apparatus. The booming automobile industry is characterized by mass production, a wide variety of parts and components, and has many higher requirements for logistics apparatus and working position apparatus

requirements of modern manufacturing enterprises

modern manufacturing enterprises have higher and higher requirements for torzenmarathon modified polymer of logistics instruments to improve the thermal aging resistance and working position instruments in the process of logistics implementation of inspection industry, such as over flow and over temperature. Enterprises must meet the requirements of logistics organization standardization, high efficiency and low cost; Improve the utilization rate of effective space and the level of organization and management; Protect the quality of parts in the process of logistics operation; Meet the logistics principle of first in, first out; Meet the requirements of JIT logistics organization and Kanban management; Meet the requirements of customized positioning of logistics management; Meet the identification and transmission functions of logistics information; Meet the requirements of compatibility, unity and efficiency in all links of the logistics implementation process in the plant; Meet the requirements of compatibility, unity and efficiency in the implementation of logistics in the whole supply chain; The structure, size and function of logistics instruments and station instruments must be standardized, the types must be as few as possible, and general instruments must be used as much as possible

the importance of unitization technology in the implementation of manufacturing logistics

the most basic level in the implementation of logistics is the management of parts and materials. Therefore, material management must first determine the containers and racks required for the logistics links such as the packaging, storage and transportation of various parts and components, as well as which containers are used for each part? How many pieces? How to store and handle in each logistics link

logistics unitization technology is based on the requirements and principles of manufacturing enterprise logistics. It analyzes the size and characteristics of each part and material in logistics, and determines the packaging, transportation equipment, storage methods and facilities (shelves, pallets, containers, etc.), turnover containers (size and container types), on-line material racks, station appliances The logistics equipment and working position equipment required for the logistics links such as packaging, storage and transportation of finished products can achieve the management purpose of matching and compatibility of various logistics facilities and efficient and low-cost operation in all links of logistics

after the logistics unit design, the enterprise logistics managers will know the logistics volume of each logistics link, where the logistics bottleneck may be introduced by Jinan trial technicians, and what the space requirements for each operation site are, so as to carry out reasonable design, plane layout, local space planning, process reengineering, etc. for the logistics work of each link, And make the logistics management change from the management of thousands of materials to the management of logistics units that meet certain norms and have limited types. The logistics unitization scheme should become the guiding standard for the implementation of enterprise logistics

specialized logistics container

logistics container is the most basic instrument of logistics management. Logistics container runs through the whole process of logistics. On the basis of meeting the container requirements of the materials, it must be universal and compatible with the storage and transportation facilities of all links of logistics. At the same time, it can stack itself and be compatible with other containers as much as possible, so as to improve the space utilization rate. In addition to the function of "container" (containing, packaging, storing and handling materials, protecting material quality, and measuring), it must also have the function of logistics information carrier to improve the efficiency and accuracy of logistics operations

as there are many kinds of logistics containers, here we will only introduce in detail the most commonly used plastic turnover boxes in logistics turnover

at present, domestic manufacturing enterprises that pay more attention to logistics generally use the five series of turnover boxes a/b/c/d/h developed based on the usage habits of European and American enterprises (Figure 1). These five series of turnover boxes can be compared with American Standard pallets (1200mm × 1000mm) and European standard pallet (1200mm × 800mm) perfect fit; The size is different, and the two multiples are highly matched, which well meets the storage requirements of different parts and the application of sliding shelves; The size of large and small turnover boxes is in a multiple relationship. They can be stacked with each other and can be applied flexibly. At present, they are the turnover boxes with the best effect of in plant logistics and supply chain logistics unitization in domestic manufacturing industry

Shanghai guanheng Industrial Equipment Co., Ltd. is about to launch the second generation a/b/c/d/h turnover box. Compared with the first generation turnover box in the current market, it has made improvements in many aspects, especially the integrated design of the label seat and label clip according to the international standard size, which is more convenient for the logistics application of different enterprises, and fully reflects the function of "logistics information carrier". In addition, there are other commonly used logistics containers

The common characteristics of the automobile industry are large output and many kinds of parts, but the space beside the general assembly line is limited, which puts forward high requirements for the material management and logistics distribution beside the line. Working position apparatus is an important component beside the final assembly line. According to its structural characteristics, it can be divided into general working position apparatus (applicable to standard parts and other parts with small volume) and special working position apparatus (applicable to parts with large size, heavy weight and special shape)

● general working position apparatus

at present, the general working position apparatus used for parts management in automobile manufacturing industry is only sliding shelf. The sliding shelf solves the problem of storing and managing many kinds of parts in a small space. The logistics operation (distribution and picking) is efficient, and meets the logistics management principles of first in first out, visual management, pull management, customized positioning management and so on

according to different usage habits, European and American enterprises mostly use steel structure sliding shelves, while Japanese and Korean enterprises mostly use wire rod structure sliding shelves

● special working position apparatus

the principle of using special working position apparatus is to ensure the safety of parts in storage and handling operations; Protect the quality of parts and components to prevent surface scratch, collision and sliding; Meet the requirements of modern logistics forklift handling operations; Save space, the same kind of station tools can be stacked in multiple layers, and different station tools can be stacked in the same overall dimension as far as possible; Most of the special working position instruments cannot only consider the working conditions of the factory, but must be used in the upstream and downstream logistics storage and transportation operations of the supply chain, so as to improve operation efficiency and reduce logistics costs; The types of special station instruments must be as few as possible to reduce management costs

new solution of working position apparatus: how to effectively manage various parts and components with different shapes near the general assembly line is a big problem for logistics workers. Toyota Motor Corporation of Japan has creatively developed wire rod products in lean production management and is widely used in working position instruments. At present, this method has been widely used in automobile, electronics, electrical appliances, agricultural machinery and other industries

The application advantages of

wire rods are mainly reflected in the following aspects:

1 Use standard materials (wire rods, functional collets, functional accessories) to design and build special working position instruments

2. Simple construction, flexible application, not limited by the shape of parts and the size of working space

3. The transformation is simple, and its structural function can be expanded at any time

4. After running 10000 ton heavy haul trains on the largest ordinary railway, we should give full play to the creativity of on-site staff and improve on-site lean production management

5. Materials can be reused to save production costs

6. The surface of the bar is plastic coated, which does not damage the surface of the parts

station tools required for machining/maintenance operations

in the factory workshops of manufacturing enterprises, there are also many station tools required for machining/maintenance operations

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